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Thread ID: 22726 2002-07-29 00:58:00 How to Mod My Case Jams (1051) Press F1
Post ID Timestamp Content User
66325 2002-07-29 00:58:00 hey guys me again!!

what tools and materials would i use to go about cutting a window in the side of my case!

thanx

Jams
Jams (1051)
66326 2002-07-29 01:14:00 If you want a square / round window, draw a pattern on a piece of wood, get another piecce of wood, and clamp one on each side of the area you want to cut. This stops the metal from warping.

Use a drill to make rounded corners and from there you can use a jigsaw (clamp a ruler to the works to keep a straight line) to cut the rest out.

If you are looking to make a really cool shape that has lots of nice curves and pointy corners, then a dremel tool is the best.

Alternatively you can er... send it to me.. :D
Elwin Way (229)
66327 2002-07-29 04:15:00 Cutting holes in sheet metal causes a lot of bad language unless you have the right equipment. ;-) Holes which are drilled and sawed have jagged edges. :-( If you want it to look as if it was done by a professional, get it done by a professional. :D See someone who does sheetmetal work (Air conditioning installers, "plumbers", etc). They will have a punch, or a power nibbler, and can make clean edged holes. It will be a much better job. :-) Graham L (2)
66328 2002-07-29 04:28:00 hand nibblers are s-l-o-w but leave a good finish, particularly the ones that punch out small rectangular sections each bite. godfather (25)
66329 2002-07-29 04:51:00 Won't my hubby (an engineer) be surprised when I tell him what tool he has to use to cut out my case window? :D Susan B (19)
66330 2002-07-29 04:56:00 Then he'll use the gas axe. ]:) Without taking the cover off the computer. :D :D :D Graham L (2)
66331 2002-07-29 05:06:00 Susan B. Graham L is being cruel, don't take any notice of him Luv.Definitely take the lid off first!!! Amused Poppa John :D :D Poppa John (284)
66332 2002-07-29 05:06:00 :O :O :O

*Susan B quickly closes Press F1 page and clears temp internet and history files in case hubby sees Graham L's message and gets ideas*
Susan B (19)
66333 2002-07-29 05:47:00 A simple way to cover up an amatuer cutting job is with rubber or plastic edging. If you plan on filling the new hole with a perspex window, then you will need some of this nyway (unless you plan to screww or rivet the perspex in place). WARNING: screwing or riveting requires neat and precise cutting and the correct gear eg. rivet gun (brass screws look beter than stainless or alloy in my opinion).

I am thinking of building a case from scratch with some bits from my current case using crosshatched aluminium plating, except I am having trouble sourcing the plate without buying a huge sheet.

Will probably get things into gear in time for xmas.

:-)

G P
Graham Petrie (449)
66334 2002-07-31 05:27:00 Just thought of another trade which cuts holes in sheet metal, and fits windows: panelbeaters/van customizers. A hand nibbler works well for small holes in thin aluminium; very hard work making big holes in steel. Graham L (2)
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